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AAFA Guide to Protecting Workers from Heat Stress 2026 — Heat Stress Work/Rest Limits

Apparel-sector heat stress guidance: the Guide v2.0 (April 2026) work/rest and hydration table, plus the September 2026 Heat Stress Toolkit risk-level bands.

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Governing metric
WBGT
Authority
AAFA
Jurisdiction
Global
Legal status
Industry Guidance
Published
2026-04
Rule type
Schedule Engine
Standard ID
HGC-006

Check a reading against this rule

The drag-to-check calculator needs JavaScript. Every value it can show is a row of the table below, which is computed by the same engine.

Governing formula

HI-to-WBGT estimate: WBGT(C) = -0.0110 * HI^2 + 1.336 * HI - 6.78

Work/rest limits

WBGT (°C)Light
180 W
Moderate
300 W
Heavy
415 W
Very heavy
520 W
2460 / 0 min work/rest per hr60 / 0 min work/rest per hr60 / 0 min work/rest per hr60 / 0 min work/rest per hr
2560 / 0 min work/rest per hr60 / 0 min work/rest per hr60 / 0 min work/rest per hr60 / 0 min work/rest per hr
2660 / 0 min work/rest per hr60 / 0 min work/rest per hr40 / 20 min work/rest per hr40 / 20 min work/rest per hr
2760 / 0 min work/rest per hr60 / 0 min work/rest per hr40 / 20 min work/rest per hr40 / 20 min work/rest per hr
2860 / 0 min work/rest per hr50 / 10 min work/rest per hr30 / 30 min work/rest per hr30 / 30 min work/rest per hr
2960 / 0 min work/rest per hr50 / 10 min work/rest per hr30 / 30 min work/rest per hr30 / 30 min work/rest per hr
3060 / 0 min work/rest per hr40 / 20 min work/rest per hr30 / 30 min work/rest per hr30 / 30 min work/rest per hr
3160 / 0 min work/rest per hr40 / 20 min work/rest per hr30 / 30 min work/rest per hr30 / 30 min work/rest per hr
3260 / 0 min work/rest per hr30 / 30 min work/rest per hr20 / 40 min work/rest per hr20 / 40 min work/rest per hr
3350 / 10 min work/rest per hr20 / 40 min work/rest per hr10 / 50 min work/rest per hr10 / 50 min work/rest per hr
3450 / 10 min work/rest per hr20 / 40 min work/rest per hr10 / 50 min work/rest per hr10 / 50 min work/rest per hr
3550 / 10 min work/rest per hr20 / 40 min work/rest per hr10 / 50 min work/rest per hr10 / 50 min work/rest per hr
3650 / 10 min work/rest per hr20 / 40 min work/rest per hr10 / 50 min work/rest per hr10 / 50 min work/rest per hr

This standard's declared inputs do not include acclimatization status, so results do not vary by it.

Key thresholds

ParameterValue
toolkitWbgtBandsC
  • lowBelowC 25
  • moderateFromC 25
  • highFromC 28
  • veryHighAboveC 30
toolkitHeatIndexBandsC
  • lowBelowC 32.8
  • moderateFromC 32.8
  • highFromC 39.4
  • veryHighAboveC 46.1
hydrationCeilingMlPerHour1419
controlFailureShiftMl6000

Toolkit band edges are the published ones. 28 C is printed in both the MODERATE and HIGH rows and resolves upward; the top row is 'Above 30 C', so exactly 30 C is HIGH. The hourly hydration ceiling is the lower of the two AAFA figures - Guide v2.0 Table 2 caps intake at 1.5 US qt/hr (1419 mL), the Toolkit at 1.5 L/hr - because the hazard the ceiling exists for (hyponatremia) is worsened by the larger number.

6000 mL is the Toolkit's per-shift figure above which it declares the heat controls failed and the area in need of engineering intervention; the Guide's '12 quarts daily' is not carried. The Toolkit is heat-only: it publishes no PM2.5 or AQI trigger.

Inputs

Required inputs: wbgtC, workload

Optional inputs: none

Sources

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